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Double Girder Crab Hoist

Double Girder Crab Hoist — Electric Wire Rope Hoist

General Purpose Micro AC Drive
0.18 to 4 kW (0.25 to 5 hp)
1Φ 100 & 200 V, 3Φ 200 & 400
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Overview

The double rail crab adheres to standard track gauges of 1250, 1400, 1800, 2240 and 2800mm, which can suffice for Replacement of Existing Old Crabs.

Engineered to meet the FEM duty cycle, the end carriage is specifically designed to accommodate the standard wheel block with double-side mounting. Dual cross-travel drives are provided as a standard feature for the cross-travel movement of the trolley across R-Series crab hoist models. The modular construction and use of standard parts, such as wheel blocks, reduce the risk during assembly, ensuring a reliable and efficient system.

Double Girder Crab Hoist

 

Model Working Load (Tons) Track Gauge (mm) Lift Height (m) Reeving Speed (m/mm) FEM
CLHD 05 5t 1250 6, 9, 12 4/1 1 ~4 2M
1400
CLHD 10 7.5t 1250 1.2~4.7
1400
1800
10t 1250 1.2~4.7
1400
1800
15t 1400 6, 8, 12 6/1 0.8~3
1800
2240
CLHD 16 16t 1400 8, 12, 16, 20. 24, 30 4/1 1.2~4.7 2M
1800
2240
25t 1800 8, 10, 12, 16, 20 6/1 0.75~3
2240
2800
3200
CR20 30 1800 6.7, 10, 13.3 6/1 0.6 ~2.47 2M
2240
2800
CR20 32 1800
2240
2800
CR32 40 2240 8, 12, 16, 20, 24 4/1 0.9 ~3.7 2M
2500
2800
3200
3800
CR32 50 2500 8, 10.6, 13.3, 16 6/1 0.6 ~2.47 2M
2800
3200
3800
CR32 62 2500
2800
3200
3800

Features

  • Modular in construction with flexibility on falls interchange (4/1), (6/1).
  • Light weight and comparably less headroom.
  • Two Travel machinery directly drives the wheels, avoid the connection failure and transmission loss.
  • Acceleration and deceleration by inverters to increase the life span of the components.

Safety

  • Rope safety factor >= 5
  • Motor over heating protection with thermistor.
  • Double limit switch for up and down travel movement.
  • Precise and accurate closed loop overload protection system (via.) VFD.
  • Reliable load clamping by safety latch.

Technical Advantages

  • Lifting height : 6m, 8m, 9m, 12m, & 16m.
  • Double rail crab standard track gauges of 1250, 1400, 1800, 2240 mm.
  • Designed to meet the FEM duty cycle.
  • End carriage is designed to suit standard Wheel block with double side mounting.
  • Dual cross travel drives are made as a standard supply for cross travel movement of trolley, across R-Series crab hoist models.
  • Modular in construction and standard parts like wheel blocks are used to reduce the risk of assembly.

Technology

  1. Gear Box
  2. Rope Drum
  3. Rope Guide
  4. Rope
  5. Hook Block
  6. Rotary Limit Switch Equipment
  7. End Tie Assembly
  8. Cross Travel Machinery
  9. Hoisting & Travel Motor
  10. Wheel

Double Girder Crab Hoist Technology

Specifications

Standard Specifications

Capacity Range (Tons) 5t to 63t
Classification FEM 2m , 3m , 4m
Lifting Speed(m/min) 0.6~5 M/Min Frequency Controlled
Travel Speed(m/min) 5~20; Freqency Controlled
Power Supply 415Volts, 3 Phase, 50 Hz, AC Supply
Control Supply 24 Volts, 50 Hz, DC Supply Frequency Controlled
Ambient Temp. (°C) 50°C Max
Application Indoor
Thermal Insulation Class F-Class
Motor Enclosure IP 54
Brake Type Electromagnetic Disc Brake - DC
Hook DIN 15400
Rope Drum Seamless pipe rope drum grooved as per DIN 15061

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Description

 

Gear Box

  • In-house precision machined Aluminium cast body for reduced weight.
  • In-house hardened and Precision ground gears for smooth running and long life.
  • Gears permanently immersed in synthetic oil for quiet, smooth and cool operation.
 

Rope Drum

  • Designed for durability and life long use.
  • Constructed from a high quality seamless steel.
  • Manufactured according to DIN-15061.
 

Rope Guide

  • Heavy duty rope guide ensures positive rope scrolling.
  • GGG 40 spheroidal cast iron material used to provide low wear and keeps the rope securely in the groove on the drum.
  • Special guide spring is fitted between the wire rope and the guide to maintain the correct tightness of the rope on the drum.
 

Rope

  • High strength Wire Rope provides high resistance to fatigue and wear.
  • Compact strand structure and highly flexible steel core rope for long life.
  • High wire rope / pulley diameter ratio increases the rope life span.
  • Selected according to ISO 4308-1.
 

Hook Block

  • Robust design for improved safety and handling.
  • Rotating hook and pulley block with safety latch.
  • High strength forged steel hook capable of 360 degree rotation.
  • Machined sheave grooves for long rope life.
  • Designed according to DIN-15400.
 

Rotary Limit Switch Equipment

  • Automatic cut-off of the lifting and lowering motions in upper and lower limit positions.
  • Cut-off position can be adjusted to suit the application.
  • Provides Upper/Lower motion limit switch as standard option.
 

End Tie Assembly

  • Mechanical Overload protector is used as standard option to prevent lifting excessive overloads.
  • Pre-set springs are mounted for rated load.
  • Electronic load measure used as optional.
 

Cross Travel Machinery

  • Travel machinery is specially designed for hoist application.
  • Easy to remove without removing wheels.
  • Case hardened and Precision ground gears for smooth running and long life.
  • Gears permanently immersed in oil/grease for quiet, smooth and cool operation.
  • Standard travelling speeds of 20 m/min (single speed) and 20/5 m/min {double speed) at 50Hz. Other travelling speeds can be also fitted upon request.
 

Hoisting & Travel Motor

  • Heavy duty motor with an incorporated brake and fan cooled.
  • The brake disc lining material is asbestos free with high friction coefficient and long lasting.
  • Provided with IP 54 enclosure rating and F insulation class.
  • On request we can provided with IP55 or IP 56 enclosure rating with H Class insulation.
  • Thermistors fitted on windings of the motor for protection of windings in high temperature.
 

Wheel

  • Single flanged wheels for monorail hoist and double flange for crab hoist.
  • The wheels are totally machined, and made of spheroidal cast material SG-700/2.
  • Ball / Spherical Roller / Taper Roller bearings are used for high life.
  • Modular design to suit different mounting positions.
  • Easy removal and maintenance.
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